Graphite cloth is a kind of antifriction material developed in China on the basis of foreign samples on 90s, because of the widespread use of sander. It is also called carbon cloth abroad, and is also called Graphite Ribbon and graphite band in china.

　　Alias

　　Graphite lubricating belt.

　　brief introduction

　　graphene nanoribbon

　　Graphite cloth is a kind of antifriction material developed in China on the basis of foreign samples on 90s, because of the widespread use of sander. It is also called carbon cloth abroad, and is also called Graphite Ribbon and graphite band in china.

　　Graphite cloth is a simple process, manual production began, after years of research and development has become a clear classification, application of mature products, at present, can replace foreign products, and have been exported abroad.

　　classification

　　Graphite cloth, as a solid lubricating material, with blankets and temperature resistant foam pad applied to the sanding machine, to reduce friction between the steel plate and the belt sander sanding belt protection, improve the quality of.

　　Can be divided into: GC and HD, ultra-thin, backing, self-adhesive type.

　　Type GC and type HD

　　GC graphite cloth Graphite, Coated, Canvas - Standard, Type (GC) is the main raw material using 99.99% natural flake graphite. Flake graphite is dipped in coated liquid glue (which makes it easier to immerse graphite scale after heating), enters water, solidifies, dries, and finally cuts into customer size. GC graphite cloth has high lubricity, and is suitable for all kinds of light ordinary sanding machines.

　　The characteristics of GC type of stone Mobu:

　　In the selection of graphite, GC graphite cloth all use lubricating best natural flake graphite, with flexible glue, made into a flexible graphite coating and lubrication, good cheap, can apply to various sanding machine, compared with heavy graphite cloth, only used in the heavy sanding machine, because heat resistance is weak, so life is short.

　　HD type

　　HD graphite cloth Graphite, Coated, Canvas - Heavy, Duty (HD) is the main raw material using solid graphite particles and 99.99% natural flake graphite. First, the adhesive is applied on the base cloth, and the graphite particles are permeated into the adhesive by extrusion to dry. The final cut is made to the size required by the customer. HD graphite cloth has a strong abrasion resistance, and high temperature resistance, long service life, suitable for sanding, particleboard, MDF heavy sanding machine.

　　The friction coefficient of HD graphite cloth is GC type graphite cloth, therefore, does not recommend the use of ordinary sand machine type HD graphite cloth.

　　The characteristics of HD type of stone Mobu:

　　In the selection of graphite materials, using the technology of flake graphite and graphite particle composite, graphite particles due to expensive and complex production process is difficult, so the cost is high, the high price of the HD graphite cloth, HD graphite cloth in the production process, the use of high temperature resistance and higher bonding strength of glue, therefore, this type of the product is especially suitable for heavy sanding machine, also can be applied to other kinds of sanding machine.

　　Ultra-thin

　　Ultra-thin stone Mobu is mainly applied to the requirements of sanding surface finish.

　　Backing adhesive type

　　Backing adhesive is mainly used in simple flat sander.

　　Carbon fiber cloth is the carbon fiber sheet without the resin matrix, carbon fabrics offers many excellent properties: high strength, high modulus, high strength to weight ratio, thermal and electrical conductivity and very low coefficient of thermal expansion. Wide selection of sizes and weave patterns of the cloth provide unlimited designing potentials.

　　Carbon fiber cloth has many applications and was widely used in aerospace, wind power, marine engineering, automobile decoration, sports equipment and medical device. Xite thermal engineering offers 3 types of carbon fiber cloth: 100% unidirectional carbon fiber cloth(1K,3K,6K,12K,24K,48K), 100% bidirectional carbon fiber cloth(1K,3K,6K,12K) and hybrid carbon fiber cloth(Glass/Carbon hybrid, Kevlar/carbon hybrid). The strength of our carbon fibers can achieved up to T700.

　　Carbon fiber cloth manufactured in BEIJING GREAT WALL CO LTD has great fiber uniformity, and price. Customers are encouraged to request for size customization and free to choose from our three type of weave, plain, twill or satin. We also offers printing services for our fabric, allowing our customers to choose the best combination of product function and product quality.

　　Unidirectional carbon fiber cloth is in one direction (usually warp) with large carbon fiber , and in another direction, it only have a small amount of fine carbon fiber usually , so all the strength of the carbon fiber cloth is in the same direction.

　　Unidirectional carbon fiber cloth is made up of carbon fiber filament, the 0.111MM (200G) and 0.167MM (300G) are the conventional unidirectional carbon fiber cloths. Its width can be divided into 100MM, 150MM, 200MM, 250MM, 300MM and 500MM to meet the engineering requirements, other width and weight can be customized. The unidirectional carbon fiber cloth was used with the carbon fiber glue together, the carbon fiber sheet/cloth reinforced system is formed.

　　The application of the carbon fiber cloth: crack repair protection, floor load increases, the concrete wall or brick wall reinforcement, the seismic demand, insufficient strength of beam slab column structure reinforcement, changing the using function of buildings, steel corrosion protection materials, structure of system change.

　　The process principle of the carbon fiber cloth , the carbon fiber with high tensile strength is presoaked with epoxy resin glue and then become the composite materials (unidirectional fibers); the epoxy resin binder is used along the tension direction or perpendicular to the direction of crack to paste in the reinforcing structure, the formation of a new complex, which enhances the adhesive joint force increasing structure crack or the original materials and shear capacity of reinforced concrete, improving the structural strength, stiffness, crack resistance and elongation.

　　Our carbon fiber cloth has excellent physical properties, high temperature resistance, high strength and high efficiency, the elastic modulus is equivalent to steel, the tensile strength of carbon fiber cloth is about 10 times that of the latter. The tensile strength is greater than 3400MPa, the elastic modulus is greater than 2.4 * 105MPa, the elongation is greater than 1.7%. Applicable to various types of housing, bridge construction reinforcement.

　　The bidirectional carbon fiber cloth is a kind of fiber reinforcement material, which is made of carbon fiber and knited by carbon fiber tows in warp and weft direction. It is light, thin, soft, high strength and aging resistance,it’s suitable for concrete crack reinforcement and piping reinforcement.

　　The application advantages of the bidirectional carbon fiber cloth are as the following: high strength, tensile strength is ten times of the ordinary steel ; corrosion resistance and durability, chemical properties of materials is very stable, it does not react with acid and alkali salt and other chemical substances; it does not increase the size and weight, it can not increase the load before the completion of repair needs provided for construction; the fiber reinforced material is a kind of flexible material, light and thin, and can be cut arbitrarily; two-way force from the original structure and shape restrictions, it can fit complex shape parts surface; imported raw materials, advanced production technology, production process and inspection standards,quality assurance.

　　The application of the bidirectional carbon fiber cloth : irregular bridges for a variety of purposes, structure crack repair and reinforcement; suitable for various purposes, materials and shapes of pipeline defect repair, pipeline corrosion, the weak position of lateral reinforcement; it is suitable for industrial plants, buildings, schools, hospitals and other civil buildings reinforcement crack repair; water conservancy, nuclear power and energy infrastructure reinforcement.

　　Bidirectional carbon fiber cloth construction process: construction preparation→surface treatment of concrete→preparation and brushing the bottom glue→uneven surface flattening→bidirectional cloth is pasted →curing→surface protection.

　　Bidirectional carbon fiber cloth for metal pipe construction process : cleaning the surface of the steel pipe→lining the reinforcement area→filing the defective parts→coating the bottom glue →uneven surface flattening→bidirectional cloth soaking in resin→curing→trench backfill or surface protection.

　　The carbon fiber cloth is a kind of unidirectional carbon fiber reinforced products to reinforce the the tensile and shear strength and seismic of the structure , this supporting material and epoxy resin used together as the carbon fiber composite materials, carbon fiber cloth can be enhanced to form a complete excellent reinforced system, reinforcement engineering is applicable to buildings using in load increasing, engineering the changes of function, material aging, the concrete strength is lower than the design value, structure crack treatment, environment protection and repair service component.

　　Here is a brief introduction to the construction process of the carbon fiber cloth:

　　1).Cleaning the surface of the wall which is reinforced with carbon fiber cloth, making the surface smooth athwartships with the grinder, Until the concrete surface structure is exposed fully. The corner should be polished into circular arc.

　　2).Removing the dust from the wall surface with a hair dryer to make it clean and dry.

　　3).Mixing the glue according to the ratio of A:B=2:1 in a clean container and then stirring it with the blender for 5 minutes , and then placing the glue quietly for 5 minutes.note: The resin glue will be cured in 20-30 minutes, so mixing the homologous glue according to the operation progress.

　　4).Painting the glue on the wall surface evenly, and then pasting the carbon fiber cloth which has been cut into the required size on the wall gently, rolling and squeezing the bubble out along the fiber direction repeatedly so that the resin glue is fully saturated with carbon fiber cloth, the carbon fiber surface shall not be damaged when rolling.

　　5).Painting a layer of glue on the carbon fiber cloth surface after pasting the carbon fiber cloth so that the glue permeates into the carbon fiber cloth.

　　6).Please repeat the above procedure if several layers of the carbon fiber cloths are pasted.note:Please pasting another layer of the carbon fiber cloth when we feel the front layer dry with our finger.

　　Carbon fiber carbon fiber plate is aligned in the same direction using the resin infiltration hardening formation of carbon fiber sheet, carbon fiber cloth can effectively solve the multi construction difficulties and high engineering problems, good reinforcing effect, convenient construction.

　　The use of high quality carbon fiber raw materials and good basic resin, carbon fiber sheet with high tensile strength, corrosion resistance, shock resistance, impact resistance and other good properties.

　　Carbon fiber sheet features tensile, seismic, good impact resistance

　　application area

　　Concrete beam bending, shear reinforcement, concrete slab bridge, reinforcement, concrete, masonry wall, shear wall reinforcement, bridge pier, pile column reinforcement, chimney, tunnel, water pool, reinforcement concrete pipe etc.. [1]

　　Test item editor

　　The surface density (kg/m -:2000), resin content (%),:42 (g/m -) fiber content, fiber volume content of:1050 (%) = 65, the thickness of (mm):1.3 + 0.05,:100 + 2 density (mm), tensile strength (N/mm -:2950), elastic modulus (N/mm2):185000

　　Technical characteristics

　　1, high strength and high efficiency

　　The tensile strength is more than ordinary steel several times, the elastic modulus is superior to steel, has excellent creep resistance, corrosion resistance and shock resistance.

　　2, light weight, flexibility is good

　　Carbon fiber with high specific strength, the quality is only 1/5 of steel, has a higher toughness, can be rolled, can be supplied with a larger length without overlapping.

　　3, convenient construction, easy to guarantee the quality of construction

　　The material does not need to be pre processed.

　　4, good durability and corrosion resistance

　　Corrosion resistance to acid, alkali, salt and atmospheric environment.

　　According to the carbon fiber material , carbon fiber cloth can be divided into: PAN based carbon fiber cloth, rayon based carbon fiber cloth and pitch based carbon fiber cloth, wherein PAN based carbon fiber cloth accounted for more than 90% of the market, so we talk about PAN based carbon fiber cloth mainly.

　　In accordance with the specifications of carbon fiber cloth, it can be divided into: 1K carbon fiber cloth, 3K carbon fiber cloth, 6K carbon fiber cloth, 12K carbon fiber cloth, 24K and above large tow carbon fiber cloth, the number of single carbon fiber tow, 1K=1000 (root), 3K=3000 (root), 6K=6000 (root), 12K=12000 (root).

　　Carbon fiber cloth according to the woven pattern, it can be divided into: plain weave, twill, satin, the former two are the most common.

　　The plain carbon fiber cloth, the characteristics of plain weave is the warp and the weft up and down according to the rule of interleaving. The plain fabric density can not be too high, relatively thin, good wear resistance, good air permeability, and it is opposite the same cloth uniform. The fiber bundle of the carbon fiber cloth has been in a state of ups and downs, the bending point of the fiber is more, and the elongation at break is higher in the process of drawing.

　　The twill carbon fiber cloth , the twill weave fabric has the diagonal lines with a certain angle with the fiber arrangement direction, the ridge orientation does not exist on the fiber bundle, but because fiber warp knitting, warp or weft fibers over two zonal or meridional fibers in knitting. This kind of diagonal appearance has a very strong sense of three-dimensional, it is used to make car modification products, such as panels, hood, exhaust tube, etc.

　　The satin carbon fiber cloth, the satin weave has separate, discrete by interlacing points (or weft intersection points) evenly distributed regularly in the organization in circulation, this form is called satin weave. This kind of weaving structure makes the fabric density higher, so the fiber cloth is more thick. This satin cloth surface is smooth, even, soft, shiny or slightly lower than the strength of grain, plain and twill.

　　　Carbon fiber cloth, also known as carbon fiber cloth, carbon fiber, carbon fiber woven cloth, carbon fiber pre dipped cloth, cloth reinforced by carbon fibre, carbon cloth, carbon fiber fabric, carbon fiber, carbon fiber sheet, prepreg. Carbon fiber cloth is a kind of unidirectional carbon fiber reinforced carbon fiber products, 12K is often used for weaving. [1]

　　Can provide two kinds of thickness: 0.111mm (200g) and 0.167mm (300g). Variety of widths: 100mm, 150mm, 200mm, 300mm, 500mm, and other special width required for engineering. With the continuous development of carbon fiber cloth industry, more and more industries and enterprises to use carbon fiber cloth, but also a sector enterprises to enter the carbon fiber cloth industry and development.

　　Carbon fiber cloth is used for structural members with tensile, shear and seismic strengthening. This material is used as carbon fiber composite material. It can be used as a carbon fiber composite material, which can be used to increase the load of buildings.

　　The advantages of the carbon fiber cloth

　　High strength, small density, thin thickness, basic does not increase the weight and cross-sectional size of the reinforced members. Wide range of application, widely used in building bridge tunnel and other structural types, structural shape of the reinforcement and repair and seismic strengthening and joint structure of the joints. Construction is convenient, without the need of large-scale machinery and equipment, wet operations, without flare, without fixed site facilities, construction takes up less space, construction efficiency. High durability, due to not rust, is very suitable for high acid, alkali, salt and atmospheric corrosion environment.

　　Applicable to a variety of structural types and various structural parts of the repair and strengthening, such as beams, plates, columns, roof trusses, piers, bridges, a barrel body, a casing, etc., structure. For port engineering and water conservancy and hydropower projects, such as concrete structure, masonry structure, wood structure and seismic reinforcement, especially suitable for complex forms such as curved surface and joints. The strength of the concrete is not less than C15. Construction environment temperature in the range of 5 ~ 35, the relative humidity is not more than 70%.